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WS5

Working Diameters
With Standard Equipment
IN-LINE BORING
Starting from 180 mm to over 1000 mm

OVERLAY WELDING
Internal from 100 mm to over 1000 mm
External- from 20 mm to over 1000 mm
 

Accessory kits
KIT 2000 from 100 mm to 1000 mm
For facing bosses, creating circlip grooves, external machines.

Upon request, we can supply:
Special kits for working on diameters inferior to 180 mm
Personalized kits for specific machining or applications.

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WS5



Video gallery application
External surfice machining
Set-Up: In line borning
Set-Up: Overlay welding
Set-Up: Centering

Machine Size

 
 Technical Characteristics
The machine is equipped with an electronic control panel with diagnostic display
TOOL HOLDER SHAFT DIAMETER mm 60   ( 2,36 in )
TOOL HOLDER SHAFT LENGTH mm 4410 usable mm (N 3 connectable bars (1500mm+1500mm+1500mm)
BORING DIAMETER mm 42 - 800   ( 1,65 in - 31,50 in )
WELDING  DIAMETER mm 42 - 800   ( 1,65 in - 31,50 in )
WELDING TECHNOLOGY   SPIRAL (CONTINUOUS WITH VARIABLE STEP)
LONGITUDINAL STROKE mm UNLIMITED WITH STEP OF 250 mm (9,84 in)
ROTATION MOTOR mm C/C (CE COMPLIANT)
FEED MOTOR mm C/C (CE COMPLIANT)
FEED SYSTEM mm ELECTRIC-MECHANICAL
OUTPUT TORQUE AT THE BAR mm 820 Nm   (143 rpm)
MAX ROTATION SPEED rpm 143
FEED RATE mm/rpm 0 - 0,30 ( 0 - 0,01 in / rev )
MAX FEED SPEED(w/rapid button) mm/min 105
REMOVAL MATERIAL cm/min 75
DRIVE UNIT WEIGHT kg 40

 

 Standard Equipment
N1 DRIVE UNIT
N 1 CONTROL PANEL
N 1 CONTROL PANEL HOLDER
N 1 CABLE FOR CONTROL PANEL
N 3 CONNECTABLE TOOL HOLDER SHAFTS 60 mm Lgth. 1500mm + 1500mm + 1630 mm: Tot. usable lgth. 4410 mm
N 4 BEARING CARRIERS,
N 24 BRACKETS FOR ADJUSTING DIAMETERS (N 12 X mm 50, N 12 X mm 280)
N 12 BOLTS M24 X 120 mm
N 12 NUTS M24
N 1 CENTERING KIT (2 RINGS - 6 BOSSES - 6 SCREWS )
N 6 THREADED BARS M16x330 mm FOR CENTERING KIT
N 5 CARBIDE INSERTS
N 1 TOOL HOLDER S10Cx30 mm (COMPLETE WITH WRENCH AND TORX SCREW)
N 1 TOOL HOLDER S10Cx50 mm (COMPLETE WITH WRENCH AND TORX SCREW)
N 1 TOOL HOLDER S10Cx80 mm (COMPLETE WITH WRENCH AND TORX SCREW)
N 6 TOOL-HOLDER EXTENSIONS ( 140 mm + 180 mm + 270 mm + 450 mm + KNUX type extensions Lgth.100 mm + 150 mm)
N 1 SMALL HOOK 35 mm (device for regulating cutting depth of tool holder)
N 1 MICROSPAND (MODULAR DEVICE USED FOR INTERNAL MEASUREMENTS)

N 4 MICROSPAND EXTENSIONS 23 mm 50 mm 100 mm 150 mm

N1 COMPARATOR 1/100

N1 COMPARATOR  EXTENSION

N 3 COMPARATOR HOLDER 8/8 10/8 12/8

N 1 WELDING TORCH CABLE WITH EUR-FITTING,

N 1 TORCH SHAFT 40 MM TOTAL LGTH. 1500 MM,

N 2 ADAPTING BUSHINGS FOR TORCH SHAFT lung. 210 lung. 120

N 5 TORCH-HEADS FOR INTERNAL OVERLAY WELDING C/W WELDING WIRE NOZZLES AND GAS DIFFUSER (B 125 mm + C 90 mm + G 180 mm + M 70 mm + I 250 mm)
N 1 TORCH-HEAD FOR EXTERNAL OVERLAY WELDING C/W WELDING WIRE NOZZLES AND GAS DIFFUSER (A 320 mm)
N 3 TORCH HEAD EXTENSIONS (D 55 mm + E 45 mm + H 135 mm)
N 1 LATHED WELDING WIRE NOZZLE 0.8
N 2 SHORT WELDING WIRE NOZZLES 0,8 mm 1 mm,
N 2 LONG WELDING WIRE NOZZLES 0,8 mm 1 mm,
WRENCHES
OPERATION MANUAL
N 1 TROLLEY (for containing all the standard kit)
 

Equipment upon Request

KIT  
KIT 250 mm For boring starting from 42 mm up to 250 mm
Composed of:
      N3 CONNECTABLE TOOL-HOLDER SHAFTS 40 MM lgth 1000 mm + 1000 mm + 730 mm Tot. Usable lgth 2600 mm
      N 3 adapting bushing 60x40x90
      N 1 adapting bushing 60x40x120
      N 1 adapting bushing 60x40x210
      N 6 extensions for adjusting diameter 25x30x100 mm
      Centering kit composed of: - N 2 rings 40 mm- N 6 bosses M10- N 6 screws M10x60 mm- N 6 threaded bars lgth. M10x200 mm
      N 1 tool holder extension 90
      N 1 tool holder extension 150
      N 1 comparator holder 8/8
      N 1 comparator holder 10/8
 
KIT 800 mm For boring and overlay welding starting from 600 mm to 800 mm composed of:
      N 1 tool holder extension 620
      N 6 double extensions for diameters variations 400 mm
      N 6 threaded bars M16 lgth. 430 mm for centering kit
      N 4 microspand extensions 100 mm
      N 1 KNUX Type extension lgth. 100 mm
      N 1 torch-head for internal overlay welding I 250 mm
      N 1 torch-head extension H - 135 mm
      N 1 torch-head extension L 160 mm
      N 1 torch-head extension D 55 mm
      N 6 bolts M30 x 170 mm
      N 12 nuts M30
      N 12 washers D30
KIT 2000 60 For facing bosses, creating circlip grooves external machining from 65 mm up to 800 mm
Composed of:
      N 1 gear box
      N 3 brackets 40x40x320 mm
      N 1 fixed wrench 19
      N 1 tool-holder extension for 600 mm diam

Attention: the 2000/60 Kit reaches a 800 mm. diam. with an additional tool-holder extension

 

 

CERTIFIED TEST STEEL C45

DIAMETER mm 200 700
CUTTING DEPTH mm 6 in the radius
12 in the diameter
3 in the radius
6 in the diameter
FEED SPEED mm/min 14 6

 

Control Panel

An electronic circuit has been inserted to guarantee a major safety in operation and to safeguard the rotation motor from excessive strain in case of an incorrect setup of the parameters, as well as to compensate possible critical points in machining. It automatically and proportionally reduces the feeding speed to reach the maximum strain point of the rotation motor, in order to dynamically reduce the load of the work, without passing the stop point for protection.

Thanks to the led bar called STP, it is possible to constantly monitor the motors work load, so to be able to optimize the choice of the parameters (rotation speed and feed speed),  based on the hardness of the material, the type of tool being used, to the machining diameter and to routing diameter of the tool. Furthermore, the bar signals in advance the alarm condition and the subsequent shut down of the control panel, flashing until the working conditions are restored.




 

The technical characteristics include:
AC 110  ~ 220  50 / 60 HZ WITH AUTOSELECTION OF MAINS VOLTAGE, WITHOUT THE USE OF TRANSFORMERS OR INVERTERS; ELIMINATING ELECTROMAGNETIC INTERFERENCES
ESPS TORQUE ELECTRONIC RUNNING OF THE TWO MOTORS WITH ELECTROMECHANIC SYNCHRONIZATION
DISPLAY FOR SPEED OF ROTATION REVOLUTIONS
ACOUSTIC WARNING WITH DISPLAY WITH FIGURED SIGNALS OF POSSIBLE FAULTS DURING THE RUNNING OF THE ROTATION  MOTOR
DISPLAY FOR SPEED OF FEEDING REVOLUTIONS
ACOUSTIC WARNING WITH DISPLAY WITH FIGURED SIGNALS OF POSSIBLE FAULTS DURING THE RUNNING OF THE FEEDING  MOTOR
MAIN SWITCH
EMERGENCY SWITCH
INVERTER DX/SX FOR FEEDING
INVERTER DX/SX FOR ROTATION
POTENTIOMETER FOR ROTATION REGULATION
POTENTIOMETER FOR FEEDING REGULATION
SWITCH FOR RAPID TRANSLATION OF THE SHAFT
 

 

 

 




 

Are you trying to inquire about a part or check availability of a product or a solution service?
Please either call +60-3-7785 1255 at or email us at wso@assurich.com.my or submit an enquiry form online.

 

 

 

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