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WS2 Plus

Working Diameters
With Standard Equipment
IN-LINE BORING
Starting from 52 mm to over 450 mm

OVERLAY WELDING
Internal from 25 mm to over 450 mm
External- from 20 mm to over 450 mm
Drilling from 5mm to max 45 mm
Tapping from 8mm to max 45 mm
with presetting for Tapping

Accessory kits
KIT 30 from 32 up to 60 mm
For in line boring starting from 32mm to 60mm

KIT 2000 from 55 mm to 450 mm
For facing bosses, creating circlip grooves, external machines.

Upon request, we can supply:
Special kits for working on diameters inferior to 32 mm
Personalized kits for specific machining or applications.

Photo Gallery


WS2 Plus



Video gallery application
In line boring1 - WS2 Plus
In line boring2 - WS2 Plus
Set-Up: In line borning
Set-Up: Overlay welding
Set-Up: Centering

Machine Size


 
 Technical Characteristics
The machine is equipped with an electronic control panel with diagnostic display
TOOL HOLDER SHAFT DIAMETER mm 50   ( 1,97 in )
TOOL HOLDER SHAFT LENGTH mm 2660 usable mm (N 3 connectable bars (1000mm+1000mm+720mm)
BORING DIAMETER mm 32 - 450   ( 1,25 in - 17,725 in )
WELDING  DIAMETER mm 25 - 450   ( 0,98 in - 17,725 in )
WELDING TECHNOLOGY   SPIRAL (CONTINUOUS WITH VARIABLE STEP)
LONGITUDINAL STROKE mm UNLIMITED WITH STEP OF 220 mm (8,66 in)
ROTATION MOTOR mm C/C (CE COMPLIANT)
FEED MOTOR mm C/C (CE COMPLIANT)
FEED SYSTEM mm ELECTRIC-MECHANICAL
OUTPUT TORQUE AT THE BAR mm 290 Nm (266 Rpm)
MAX ROTATION SPEED rpm 266
FEED RATE mm/rpm 0 - 0,5 ( 0 0,02 in / rev )
MAX FEED SPEED(w/rapid button) mm/min 285
REMOVAL MATERIAL cm/min 23
DRIVE UNIT WEIGHT kg 35


 

 Standard Equipment
N1 DRIVE UNIT
N 1 CONTROL PANEL
N 1 CABLE FOR CONTROL PANEL
N 1 CONTROL PANEL HOLDER
N 3 CONNECTABLE MAIN TOOL HOLDERS 50 mm Lgth. 1000mm + 1000mm + 860 mm: Tot. Usable lgth. 2660 mm
N 4 BEARING CARRIERS
N24 BRACKETS FOR ADJUSTING DIAMETERS (N 12 X 50 MM, N 6 X 100 MM, N 6 X 230 MM) 
N 1 CENTERING KIT (2 RINGS - 6 BOSSES - 6 SCREWS M10x60 mm)
N 6 THREADED BARS M10 X 250 mm FOR CENTERING KIT
N 5 CARBIDE INSERTS
N 1 TOOL HOLDER S10C x 50 mm (COMPLETE WITH WRENCH AND TORX SCREW)
N 1 TOOL HOLDER S12C x 80 mm (COMPLETE WITH WRENCH AND TORX SCREW)
N 5 TOOL-HOLDER EXTENSIONS ( 90 MM + 150 MM + 230 MM + 2 KNUX TYPE EXTENSIONS LGTH 100 MM + 150 MM),
N 1 SMALL HOOK 35mm (device for regulating cutting depth of tool holder)
N 1 MICROSPAND (MODULAR DEVICE USED FOR INTERNAL MEASUREMENTS)
N3 MICROSPAND EXTENSIONS (n 1) 100 MM + (N 2 ) 50 MM 

N1 COMPARATOR 1/100

N1 COMPARATOR  EXTENSION

N2 COMPARATOR HOLDER 8/8 10/8

N 1 WELDING TORCH CABLE WITH EUR-FITTING,
N 1 TELESCOPIC WELDING TORCH SHAFT 40 MM TOTAL LGTH. 1500 MM,
N 2 ADAPTING BUSHINGS FOR TORCH SHAFT LGTH 90 LGTH. 150
N 4 TORCH-HEADS FOR INTERNAL OVERLAY WELDING C/W WELDING WIRE NOZZLES AND GAS DIFFUSER (B 125 MM + C 90 MM + G 180 MM + M 70 MM),
N 1 TORCH-HEAD FOR EXTERNAL OVERLAY WELDING C/W WELDING WIRE NOZZLES AND GAS DIFFUSER (A 320 MM),
N 3 TORCH-HEADS EXTENSIONS (D 55 mm + E 45 mm + H 135 mm)
N 1 LATHED WELDING WIRE NOZZLE 0.8
N 2 SHORT WELDING WIRE NOZZLES 0,8 mm 1 mm,
N 2 LONG WELDING WIRE NOZZLES 0,8 mm 1 mm,
WRENCHES
OPERATION MANUAL
N 1 TROLLEY (containing machine and components)
 

Equipment upon Request

KIT  
KIT 30 mm For boring starting from 32 mm
 Composed of:
      N 2 connectable tool-holder shafts 30 mm length. 1000 mm + 1000 mm (Tot. Usable lgth. 1950 mm)
      N 3 adapting bushings 50x30x80 mm
      N 1 adapting bushing 50x30x90 mm
      N 1 adapting bushing 50x30x150 mm
      Centering kit composed of:(N 2 rings 30 mm-N 6 bosses M10-N 6 screws M10x60 mm
      N 1 tool holder S10C 33 mm (COMPLETE WITH WRENCH AND TORX SCREW)
 
KIT 2000 50 mm For facing bosses, creating circlip grooves, external machining
 Composed of:
      N 1 gear box
      N 3 brackets 30x25x270 mm
      N 3 brackets 30x30x305 mm
      N 1 fixed wrench 19

Upon request we can supply personalized kits for specific
machining or application

 

CERTIFIED TEST STEEL C45
 
DIAMETER mm 150 400
CUTTING DEPTH mm 5 in the radius
10 in the diameter
3 in the radius
6 in the diameter
FEED SPEED mm/min 15 10

 

Control Panel

An electronic circuit has been inserted to guarantee a major safety in operation and to safeguard the rotation motor from excessive strain in case of an incorrect setup of the parameters, as well as to compensate possible critical points in machining. It automatically and proportionally reduces the feeding speed to reach the maximum strain point of the rotation motor, in order to dynamically reduce the load of the work, without passing the stop point for protection.

Thanks to the led bar called STP, it is possible to constantly monitor the motors work load, so to be able to optimize the choice of the parameters (rotation speed and feed speed),  based on the hardness of the material, the type of tool being used, to the machining diameter and to routing diameter of the tool. Furthermore, the bar signals in advance the alarm condition and the subsequent shut down of the control panel, flashing until the working conditions are restored.




 

The technical characteristics include:
AC 110  ~ 220  50 / 60 HZ WITH AUTOSELECTION OF MAINS VOLTAGE, WITHOUT THE USE OF TRANSFORMERS OR INVERTERS; ELIMINATING ELECTROMAGNETIC INTERFERENCES
ESPS TORQUE ELECTRONIC RUNNING OF THE TWO MOTORS WITH ELECTROMECHANIC SYNCHRONIZATION
DISPLAY FOR SPEED OF ROTATION REVOLUTIONS
ACOUSTIC WARNING WITH DISPLAY WITH FIGURED SIGNALS OF POSSIBLE FAULTS DURING THE RUNNING OF THE ROTATION  MOTOR
DISPLAY FOR SPEED OF FEEDING REVOLUTIONS
ACOUSTIC WARNING WITH DISPLAY WITH FIGURED SIGNALS OF POSSIBLE FAULTS DURING THE RUNNING OF THE FEEDING  MOTOR
MAIN SWITCH
EMERGENCY SWITCH
INVERTER DX/SX FOR FEEDING
INVERTER DX/SX FOR ROTATION
POTENTIOMETER FOR ROTATION REGULATION
POTENTIOMETER FOR FEEDING REGULATION
SWITCH FOR RAPID TRANSLATION OF THE SHAFT
 

 

 

 




 

Are you trying to inquire about a part or check availability of a product or a solution service?
Please either call +60-3-7785 1255 at or email us at wso@assurich.com.my or submit an enquiry form online.

 

 

 

A MEDIA CENTURY CLIENT

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