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WS1-Plus

Working Diameters
With Standard Equipment
IN-LINE BORING
Starting from 37 mm to over 180 mm

OVERLAY WELDING
Internal from 25 mm to over 250 mm
External- from 20 mm to over 300 mm

Accessory kits
KIT 20
For in line boring starting from 22 mm to 45 mm

KIT 2000 from 40 mm to over 250 mm
For facing bosses, creating circlip grooves, external machines.

Upon request, we can supply:
Personalized kits for specific machining or applications.

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WS1-Plus



Video gallery application
In line borning - WS1
External surfice machining
Set-Up: In line borning
Set-Up: Overlay welding
Set-Up: Centering

Machine Size

 

 Technical Characteristics
The machine is equipped with an electronic control panel with diagnostic display
TOOL HOLDER SHAFT DIAMETER mm 35   ( 1,38 in )
TOOL HOLDER SHAFT LENGTH mm 2380 usable mm (N 3 connectable bars 1000mm + 1000mm + 540mm)
BORING DIAMETER mm 22 - 180   ( 0,87 in 7,09 in )
WELDING  DIAMETER mm 25 - 250   ( 0,98 in 9,84 in )
WELDING TECHNOLOGY   SPIRAL (CONTINUOUS WITH VARIABLE STEP)
LONGITUDINAL STROKE mm UNLIMITED WITH STEP OF 120 mm (4,72 in)
ROTATION MOTOR mm C/C (CE COMPLIANT)
FEED MOTOR mm C/C (CE COMPLIANT)
FEED SYSTEM mm ELECTRIC-MECHANICAL
OUTPUT TORQUE AT THE BAR mm 120 Nm (266 Rpm)
MAX ROTATION SPEED rpm 266
FEED RATE mm/rpm 0-0,5  ( 0-0,02 /rev )
MAX FEED SPEED(w/rapid button) mm/min 390
REMOVAL MATERIAL cm/min 23
DRIVE UNIT WEIGHT kg 20

 

 Standard Equipment
N 1 DRIVE UNIT
N 1 CONTROL PANEL
N 1 CABLE FOR CONTROL PANEL
N 1 CONTROL PANEL HOLDER
N 3 CONNECTABLE TOOL-HOLDER SHAFTS 35 MM LGTH 1000 mm + 1000 mm + 540 mm: TOT USABLE LGTH 2380 mm
N 4 BEARING CARRIERS
N 12 EXTENSION BRACKETS FOR DIAMETER ADJUSTING LGTH. 70 mm

N 1 CENTERING KIT (2 RINGS - 6 BOSSES - 6 SCREWS M10x100 mm)

N 5 CARBIDE INSERTS

n 2 TOOL HOLDERS S10C 30 mm 50 MM (COMPLETE WITH WRENCH AND TORX SCREWS)

N 2 TOOL HOLDERS EXTENSIONS 80 mm 130 mm
N 1 SMALL HOOK 35mm (device for regulating cutting depth of tool holder)
N 1 MICROSPAND (MODULAR DEVICE USED FOR INTERNAL MEASUREMENTS)
N 1 COMPARATOR 1/100
N 2 COMPARATOR HOLDERS 8/8 10/8

N 1 COMPARATOR EXTENSION

N 1 TORCH CABLE WITH EUR ATTACHMENT
N 1 TELESCOPIC WELDING TORCH SHAFT 35 MM LGTH. 1500 mm
N 3 TORCH HEADS FOR INTERNAL OVERLAY WELDING C/W WELDING WIRE NOZZLES AND GAS DIFFUSER (B 125 mm x M 70mm x N 60 MM)
N 1 TORCH HEAD FOR EXTERNAL OVERLAY WELDING C/W WELDING WIRE NOZZLES AND GAS DIFFUSER (A 320 mm)
N 3 TORCH HEAD EXTENSIONS (D 55 MM x E 45 MM x O 150 MM)

N 1 LATHED WELDING WIRE NOZZLES 0,8

N 2 SHORT WELDING WIRE NOZZLES 0,8 - 1 mm

N 2 LONG WELDING WIRE NOZZLES 0,8 - 1 mm

WRENCHES
OPERATION MANUAL
N 1 TROLLEY (for containing all the standard kit)

 

Equipment upon Request
 
KIT  
KIT 20 mm For boring starting from 22 mm up to 45 mm
Composed of:
      N 2 connectable tool-holder shafts 20 mm length. 1000 mm + 1000 mm (Tot. Usable lgth. 1950mm)
      N 3 adapting bushings 35x20x60 mm
      N 1 adapting bushing 35x20x70 mm
      N 1 adapting bushing 35x20x140 mm
      Centering kit composed of: (N2 rings 20 mm -N6 bosses M10 -N6 screws M10x60 mm)
      N 1 tool holder S08 x 25 mm
      N 1 comparator holder 8/8 (COMPLETE WITH WRENCH AND TORX SCREW)
       N 1 hexagonal wrench 3 mm
KIT 2000/ 35

FACING HEAD

For facing bosses, creating circlip grooves, external machining from 40 mm up to 250 mm
 composto da:

      N 1 gear box
      N 3 brackets 25x25x130 mm
      N 3 brackets 25x25x200 mm
      N 1 hexagonal wrench 3 mm
      N 1 fixed wrench 17

 

CERTIFIED TEST STEEL C45
 
DIAMETER mm 60 180
CUTTING DEPTH mm 5 in the radius
10 in the diameter
3 in the radius
6 in the diameter
FEED SPEED mm/min 8 4

Upon request we can supply personalized kits for specific
machining or applications

Control Panel

An electronic circuit has been inserted to guarantee a major safety in operation and to safeguard the rotation motor from excessive strain in case of an incorrect setup of the parameters, as well as to compensate possible critical points in machining. It automatically and proportionally reduces the feeding speed to reach the maximum strain point of the rotation motor, in order to dynamically reduce the load of the work, without passing the stop point for protection.

Thanks to the led bar called STP, it is possible to constantly monitor the motors work load, so to be able to optimize the choice of the parameters (rotation speed and feed speed),  based on the hardness of the material, the type of tool being used, to the machining diameter and to routing diameter of the tool. Furthermore, the bar signals in advance the alarm condition and the subsequent shut down of the control panel, flashing until the working conditions are restored.




 

The technical characteristics include:
AC 110  ~ 220  50 / 60 HZ WITH AUTOSELECTION OF MAINS VOLTAGE, WITHOUT THE USE OF TRANSFORMERS OR INVERTERS; ELIMINATING ELECTROMAGNETIC INTERFERENCES
ESPS TORQUE ELECTRONIC RUNNING OF THE TWO MOTORS WITH ELECTROMECHANIC SYNCHRONIZATION
DISPLAY FOR SPEED OF ROTATION REVOLUTIONS
ACOUSTIC WARNING WITH DISPLAY WITH FIGURED SIGNALS OF POSSIBLE FAULTS DURING THE RUNNING OF THE ROTATION  MOTOR
DISPLAY FOR SPEED OF FEEDING REVOLUTIONS
ACOUSTIC WARNING WITH DISPLAY WITH FIGURED SIGNALS OF POSSIBLE FAULTS DURING THE RUNNING OF THE FEEDING  MOTOR
MAIN SWITCH
EMERGENCY SWITCH
INVERTER DX/SX FOR FEEDING
INVERTER DX/SX FOR ROTATION
POTENTIOMETER FOR ROTATION REGULATION
POTENTIOMETER FOR FEEDING REGULATION
SWITCH FOR RAPID TRANSLATION OF THE SHAFT
 

 

 

 




 

Are you trying to inquire about a part or check availability of a product or a solution service?
Please either call +60-3-7785 1255 at or email us at wso@assurich.com.my or submit an enquiry form online.

 

 

 

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