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WS7

Working Diameters
With Standard Equipment
IN-LINE BORING
Starting from 400 mm to over 1200 mm

OVERLAY WELDING
Internal from 350 mm to over 1200 mm
External- from 100 mm to over 1200 mm
 

Accessory kits
KIT 2000 from 120 mm to 1200 mm
For facing bosses, creating circlip grooves, external machines.

Upon request, we can supply:
Special kits for working on diameters inferior to 400 mm
Personalized kits for specific machining or applications.
 

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WS7



Video gallery application
Facing head WS7
Welding WS7
Set-Up: In line borning
Set-Up: Overlay welding
Set-Up: Centering

Machine Size

 
 Technical Characteristics
The machine is equipped with an electronic control panel with diagnostic display.
TOOL HOLDER SHAFT DIAMETER

mm

100   ( 3,94 in )

TOOL HOLDER SHAFT LENGTH

mm

3000 mm single shaft (potentially connectable)

BORING DIAMETER

mm

400 - 1200   ( 15,75 in - 47,24 in )

WELDING  DIAMETER

mm

350 - 1200   ( 13,78 in 47,24 in )

WELDING TECHNOLOGY

 

SPIRAL (CONTINUOUS WITH VARIABLE STEP)

LONGITUDINAL STROKE

 

UNLIMITED WITH STEP OF 260 mm (10,24 in)

ROTATION MOTOR

 

C/C (CE COMPLIANT)

FEED MOTOR

 

C/C (CE COMPLIANT)

FEED SYSTEM

 

ELECTRIC-MECHANICAL

OUTPUT TORQUE AT THE BAR

 

4200 Nm   (41 rpm)

MAX ROTATION SPEED

rpm

41

FEED RATE mm / rpm

0 - 0,4 ( 0 - 0,02 in / rev )

MAX FEED SPEED(w/rapid button) mm / min

53

REMOVAL MATERIAL cm3 / min

172

DRIVE UNIT WEIGHT

Kg

105

 

 Standard Equipment
N1 DRIVE UNIT
N 1 CONTROL PANEL
N 1 CABLE FOR CONTROL PANEL
N 1 CONTROL PANEL HOLDER
N 1 TOOL HOLDER SHAFT 100 mm Lgth. 3000mm
N 4 BEARING CARRIERS,
N 34 BRACKETS FOR ADJUSTING DIAMETERS (N 12 X mm 200, N 12 X mm 300, N 10 X mm 700 double special brackets)
N 2 STAR SHAPED BRACKETS 700 mm
N 20 WASHERS FOR STAR SHAPED BRACKETS FIXING
N 10 STUD FOR BRACKET
N 10 STUD SPACERS
N 10 STUD NUTS
N 20 WASHERS 18
COMPLETE BOLTING
N 1 CENTERING KIT (2 EXT.RINGS 2 INT.RINGS - 6 BOSSES Lgth. 100 mm)
N 18 THREADED BARS FOR CENTERING KIT (6 M30x200 mm; 6 M30x400 mm; 6 M30x600 mm)
N 10 CARBIDE INSERTS
N 1 TOOL HOLDER S10Cx30 mm (COMPLETE WITH WRENCH AND TORX SCREW)
N 1 TOOL HOLDER S10Cx50 mm (COMPLETE WITH WRENCH AND TORX SCREW)
N 1 TOOL HOLDER S12Cx80 mm (COMPLETE WITH WRENCH AND TORX SCREW)
N 1 MAIN DISK SHAPED TOOL HOLDER 340 MM COMPOSED OF 2 HALF DISKS
N 1 TOWER SHAPED TOOL HOLDER EXTENSION 100 MM FOR MAIN TOOL HOLDER
N 1 SUPPLEMENT HEIGHT 50 MM FOR TOOL HOLDER EXTENSION
N 2 SUPPLEMENTS HEIGHT 100 MM FOR TOOL HOLDER EXTENSION
N 1 CHROMED BAR 40 LGTH 50 MM FOR TOOL HOLDER EXTENSION
N 1 CHROMED BAR 40 LGTH 100 MM FOR TOOL HOLDER EXTENSION
N 1 CHROMED BAR 40 LGTH 150 MM FOR TOOL HOLDER EXTENSION
N 24 THREADED BARS M14 (TENSION BAR) FOR TOOL HOLDER (4 X100mm + 4 x 150 mm + 4x 200mm + 4 x 250 mm + 4 x 300 mm + 4 x 350 mm)
N 2 TOOL HOLDER KEYS 8X8X110
N 1 MICROSPAND (MODULAR DEVICE USED FOR INTERNAL MEASUREMENTS)
n 1 MICROSPAND EXTENSION 100 mm
N1 COMPARATOR 1/100
N2 COMPARATOR HOLDER 8/8 10/8
N1 COMPARATOR  EXTENSION
N 1 WELDING TORCH CABLE WITH EUR-FITTING
N 1 TORCH SHAFT 40 mm Lgth. Tot. 2000 mm

N 2 ADAPTING BUSHINGS FOR TORCH SHAFT lgth. 240 lgth. 130

N 3 TORCH-HEADS FOR INTERNAL OVERLAY WELDING C/W WELDING WIRE NOZZLES AND GAS DIFFUSER (B 125 mm + G 180 mm + I 250 mm)
N 4 TORCH HEAD EXTENSIONS (D 55 mm + E 45 mm + H 135 mm + L 160 mm)
N 2 SHORT WELDING WIRE NOZZLES 1 mm
N 6 LONG WELDING WIRE NOZZLES N 2 0,8 mm; N 2 1 mm; N2 1,2 mm
WRENCHES
OPERATION MANUAL
N 1 TROLLEY (for containing all the standard kit)
 

Equipment upon Request

KIT  
KIT 2000/ 100
from 120 to 1200 mm
For facing bosses, creating circlip grooves, external machining
Composed of:
      N 1 gear box
      N 5 spacers

 

 

CERTIFIED TEST STEEL C45

DIAMETER

mm

600

1200

CUTTING DEPTH

mm

5 in the radius
10 in the diameter

2 in the radius
4 in the diameter

FEED SPEED

mm/min.

5

3

 

Control Panel

An electronic circuit has been inserted to guarantee a major safety in operation and to safeguard the rotation motor from excessive strain in case of an incorrect setup of the parameters, as well as to compensate possible critical points in machining. It automatically and proportionally reduces the feeding speed to reach the maximum strain point of the rotation motor, in order to dynamically reduce the load of the work, without passing the stop point for protection.

Thanks to the led bar called STP, it is possible to constantly monitor the motors work load, so to be able to optimize the choice of the parameters (rotation speed and feed speed),  based on the hardness of the material, the type of tool being used, to the machining diameter and to routing diameter of the tool. Furthermore, the bar signals in advance the alarm condition and the subsequent shut down of the control panel, flashing until the working conditions are restored.




 

The technical characteristics include:
AC 110  ~ 220  50 / 60 HZ WITH AUTOSELECTION OF MAINS VOLTAGE, WITHOUT THE USE OF TRANSFORMERS OR INVERTERS; ELIMINATING ELECTROMAGNETIC INTERFERENCES
ESPS TORQUE ELECTRONIC RUNNING OF THE TWO MOTORS WITH ELECTROMECHANIC SYNCHRONIZATION
DISPLAY FOR SPEED OF ROTATION REVOLUTIONS
ACOUSTIC WARNING WITH DISPLAY WITH FIGURED SIGNALS OF POSSIBLE FAULTS DURING THE RUNNING OF THE ROTATION  MOTOR
DISPLAY FOR SPEED OF FEEDING REVOLUTIONS
ACOUSTIC WARNING WITH DISPLAY WITH FIGURED SIGNALS OF POSSIBLE FAULTS DURING THE RUNNING OF THE FEEDING  MOTOR
MAIN SWITCH
EMERGENCY SWITCH
INVERTER DX/SX FOR FEEDING
INVERTER DX/SX FOR ROTATION
POTENTIOMETER FOR ROTATION REGULATION
POTENTIOMETER FOR FEEDING REGULATION
SWITCH FOR RAPID TRANSLATION OF THE SHAFT

 




 

Are you trying to inquire about a part or check availability of a product or a solution service?
Please either call +60-3-7785 1255 at or email us at wso@assurich.com.my or submit an enquiry form online.

 

 

 

A MEDIA CENTURY CLIENT

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